Menu Size limit

I would recommend enabling WP_DEBUG in your wp-config.php file to see if there are any limits being hit and errors being logged.

http://codex.wordpress.org/Debugging_in_WordPress

You can change this existing line from false to true:

define('WP_DEBUG', false);  // this is what it looks like now
define('WP_DEBUG', true);   // change to this

You can also add these two lines to ensure errors are logged, not displayed to users:

define('WP_DEBUG_LOG', true);
define('WP_DEBUG_DISPLAY', false);