I just finished re-registering all files as you suggest in the wp-upload/edd/subdirectories and the downloads seem to be working really well and are displaying file size in download dialogue window. TY
But when i would test a paypal payment button in live mode sometimes it will go to create a paypal invoice (which is what i believe it should do). I would then cancel out of that screen. Go to the Payment Records and manually change pending to complete and then check the download links.
Now sometimes it will just go to paypal member signon page instead of just creating invoice, although i will still see pending download that i can complete on Payment Records interface.
Maybe my methodology has screwed something up by cancelling out of Paypal EDD Invoice. Not sure, what do you think?
Also i am leaving your account open for you... I never closed it. If you need i can make it Admin account.