Donncha. I have had problems with my category dropdown for a long time. When I check the widget to use dropdowns, they work just fine, but after a while they stop working, I don't get the pretty permalink that I use (of course I can't remember the permalink structure now) and the index is loaded. A couple of days ago I suddenly made a possible link with WP Super Cache (I couldn't imagine it had anything to do with any problem :-) ), I deactivated the plugin and the dropdown still works after a few days. I just use the standard WP category widget, no plugin, no hacks or anything. Do you have any idea why caching a certain category page would break the permalink?